Battery Pack Design Mechanical Engineer (Virginia Beach)

• Engage in all phases of the product development lifecycle: concept generation, quotation, design iteration, validation, and mass production.
• Collaborate with cross-functional teams including electrical, software, industrial design, purchasing, production, and quality.
• Develop mechanical solutions for battery pack enclosures, busbars, interconnects, and injection molded components
• Integration of PCBs, Sensors, and harnessing within mechanical constraints of the battery pack
• Define test plans and ensure design meets applicable standards (UL, IEC, UN38.3, ETC)
• Interface with external vendors, particularly for injection molding, to manage tooling, DFM feedback, and production timelines.
• Collaborate with operations to ensure design if manufacturable (DFM/DFA)
• Support the development of automated/semiautomated assembly process, jigs, fixtures and equipment.
• Lead and/or participate in the validation of internal and outsourced components and assemblies.
• Participate in design reviews and provide feedback on mechanical concepts, drawings, and designs.
• Prepare and maintain technical documentation, BOMs, and engineering records.
• Manage and execute the engineering change process, including documentation, revision control, and workflow integration.
• Provide technical guidance to internal teams and consultation to customers and suppliers.
• Occasional domestic and international travel may be required.

• BSME with significant experience (DENG or MS favored).
• 3-7+ years of experience in mechanical design, with a focus on electronics packaging and manufacturing.
• 5+ years of experience with CAD design in SolidWorks, including assemblies, surfacing, and simulation tools.
• Experience with DFMEA, APQP, design reviews and engineering documentation
• Strong communication skills in English, both written and verbal.
• Proficient in Microsoft Office and engineering documentation tools.

• Deep understanding of injection molded plastics and DFM principles .
• Knowledge of ingress protection strategies (dust/water sealing)..
• Familiarity with GD&T, tolerance stack-up analysis, and ISO/regulated environments.
• Strong analytical, problem-solving, and cross-functional collaboration skills.
• High-voltage safety design, knowledge of battery industry regulatory standards
• Background in high-volume manufacturing or automotive-grade quality systems

• None.

• 401(k)
• Dental Insurance
• Health Insurance
• Health savings account
• Vision Insurance
• Variety of supplemental insurance
• Life insurance paid by the employer
• Flexible schedule
• Paid time off
• Referral program

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