Packaging Mechanic (Pharmaceutical Manufacturing)

Job Description

Job Description

Location: Manassas, VA
Employment Type: Full-Time

The Packaging Mechanic is responsible for setup, changeovers, adjustments, and maintenance of packaging equipment to ensure smooth and efficient operation. This role requires strong mechanical aptitude, knowledge of packaging line components, and the ability to troubleshoot equipment in a cGMP-regulated pharmaceutical environment.

Packaging equipment may include: bottle unscrambler, tablet counter, slat filler, capper, induction sealer, labeler, bander, heat shrink tunnel, pack-off table, cartoner, QR printers, tray/case forming, case packer, case taper, accumulation tables, and dust collectors.

Perform moderate to complex adjustments, maintenance, and repairs on packaging and pneumatic equipment
Conduct machine changeovers and setups; troubleshoot mechanical and basic electrical systems
Perform daily preventative maintenance on packaging equipment, conveyors, and compressors
Assist in equipment installations and complete work orders for repairs
Read and interpret equipment manuals, schematics, and documentation
Diagnose mechanical issues, replace/repair parts, and verify functionality
Set up full packaging line configurations independently
Identify faulty operations or defective materials and report issues
Maintain full compliance with SOPs, cGMPs, safety rules, documentation standards, and ethical practices
Inspect product quality during production and complete all required sampling/testing
Guide and train Packaging Operators on safe and effective machinery operation
Maintain proper gowning and hygiene according to cGMP requirements
Follow all safety policies and maintain a clean, safe working environment
Assist with general building mechanical/maintenance tasks as needed
Maintain regular, punctual attendance; work extended hours and occasional weekends
Perform other duties as assigned

Ability to work well in a team and assist others
Ability to read blueprints, electrical schematics, equipment manuals, work orders, and use measuring tools (micrometer, caliper, scale, VOM)
Ability to follow written instructions precisely and perform basic math
Strong mechanical aptitude; ability to disassemble, repair, and troubleshoot machinery
Knowledge of cGMP, OSHA, and regulated manufacturing standards
Ability to read and write basic English
PLC knowledge a plus
General computer proficiency

Minimum Requirements:
High school diploma or GED
2+ years of packaging mechanic experience
Minimum 2 years of experience in nutraceutical, supplement, food, or pharmaceutical manufacturing

Lift up to 35 lbs; occasionally up to 50 lbs
Stand and walk on the production floor for at least 7 hours per shift
Frequent bending, squatting, reaching, and operating equipment
Occasional work on ladders/step stools; leaning over or kneeling to access equipment
Ability to wear required PPE: lab coat, mask, booties, gloves, safety glasses, safety shoes, respirator

Pharmaceutical manufacturing environment
Exposure to dust, odors, fumes, noise, and cleaning chemicals
Moderate noise level
Indoor, temperature-controlled production areas