Process Engineer

Greystone , a leading Tier II manufacturer in the automotive, medical, defense, and aerospace sectors, is seeking a dedicated Process Engineer for our Virginia location. This role offers a unique opportunity to work with cutting-edge technology in manufacturing and automation, including robotics, camera systems, and proprietary plating systems. Greystone is committed to innovation and excellence, making it an ideal environment for those passionate about engineering and eager to grow into automation experts.

Responsibilities

• Develop and implement manufacturing systems to achieve world-class productivity, efficiency, quality, and safety.
• Analyze production operations to identify improvement opportunities and implement recommended changes.
• Measure process performance using KPIs and develop data collection systems to enhance performance.
• Provide daily on-the-floor support and troubleshooting to improve manufacturing quality and efficiency.
• Serve as a technical interface for customers, focusing on new products, production improvements, and quality enhancements.
• Design mechanical aspects of automation work cells and set up robotic cells for required tasks.
• Program PLCs and design HMIs to improve operator-machine interaction.
• Troubleshoot automated machines to ensure smooth operation.
• Develop trial plans, proof of concepts, and DOE to validate process improvements.
• Maintain reports and documentation, including Automotive Sector Core Tools Documentation (FMEA, Control Plans, MSA, APQP).
• Track and report progress on critical assignments using project management tools.
• Perform other duties as assigned.

Qualifications

• B.S. in Mechanical or Chemical Engineering.
• 2-5 years of experience in a manufacturing environment.
• Knowledge of chemistry, material science, electrical principles, machining, metallography, thermal dynamics, and quality management principles.
• Project management skills with analytical and problem-solving abilities.
• Excellent verbal and written communication skills.
• Team-oriented with a drive for team success.
• Initiative and ability to multi-task.
• Working knowledge of quality tools such as Pareto Analysis, Control Plans, PPAPs, FMEA, SPC, 6 Sigma/Black Belt, Lean Manufacturing, and 5S Toyota Production Systems.
• Passion for learning automation.
• Entry-level understanding of automation processes and systems.
• Proficiency in Microsoft Word, Excel, and MS Project.

Compensation

Compensation will be competitive and commensurate with experience.

Job Location and Conditions

• Work is performed in a manufacturing environment, conference room, and office setting.
• Involves a high-volume manufacturing environment with chemicals and manual and automated equipment.
• Adhere to safety procedures and report unsafe conditions to the supervisor.
• Some travel required for customer visits, trade shows, training events, and other plant locations.